Insect Engineering
Projects
Black soldier fly projects range from small pilot facilities to large commercial BSF plants. Below are highlights from several projects we have completed.
If you plan to build your own BSF farm, feel free to contact us for more information.
From our experience, successful operations usually focus on commercial-scale facilities. Typically, a viable plant processes at least 40 tons of organic waste per day. However, many operators begin with a pilot facility that handles about 1–2 tons per day.
Eventually, farms may scale to process 10, 100, or even 1,000 tons of waste per day. Therefore, the ZOEM system uses a modular design that supports expansion and efficient production. As a result, it provides reliable technology for a successful BSF farm.
Sanergy
Sanergy was one of the finalists for the Earthshot Prize (https://earthshotprize.org/). They reached the top 3 in their category!
“The Earthshot Prize is the most ambitious and prestigious of its kind – designed to incentivise change and help to repair our planet over the next ten years.”
This award is being promoted by Prince William of the Royal United Kingdom family. It will be live on BBC tv and has performances of world artists (like Ed Sheeran and Coldplay). That farming of the black soldier fly is being promoted on this large stage is a fantastic achievement and ackknowledges that it is a great way to build a waste-free world.
Natpro
Natpro is a pioneer in the insect industry. The company focuses on processing residual organic waste from the aquaculture sector and transforming it into insect-based products.
Currently, its industrial facility in Calbuco, located in the Los Lagos region, is in the testing phase. Once fully operational, the plant will produce more than 1,200 tons of insect flour and 500 tons of insect oil per year.
Therefore, the project represents an important step toward scaling sustainable insect production.
Regen Organics
Regen Organics combines deep industry expertise with global experience and a strong commitment to sustainable development. The team focuses on transforming agriculture, cities, and communities through circular economy solutions.
In addition, the company develops regenerative products that support food, feed, and fuel production. As a result, its work helps strengthen food systems, support farmers, and reduce environmental impact.
Resource, United Kingdom
A pilot facility for Resource was delivered in October 2021. The successful pilot phase later supported the decision to move toward a commercial facility.
Subsequently, in September 2023, the company was acquired and integrated into a larger black soldier fly strategy for a major retailer.
Circa Biotech, Abu Dhabi
First BSF Facility in the Middle East: This pioneering BSF farming facility is designed to gain experience and demonstrate the significant added value of BSF farming in the Middle East region. The project includes our advanced crate filling and emptying equipment, which can seamlessly integrate into breeding operations. For future commercial-scale production, the facility is designed to transition to the innovative ZOEM system for enhanced efficiency and scalability.
Spain
BSF Pilot Facility Project: This pilot facility is being developed to include advanced features such as waste treatment systems and the production of BSF meal and oil. Designed for efficient BSF farming, this project is currently under construction. Stay tuned for more details.
Tesco, United Kingdom
This turnkey project includes the delivery of 9 state-of-the-art production rooms, 2 advanced breeding rooms, an integrated climate control system, the innovative ZOEM system, and a high-capacity sieving line. The project, designed for optimal efficiency and scalability in Black Soldier Fly farming, is currently under construction.